FiltAir-Receiver®Air Receivers will never be the same again!
Air
Receivers
Air
Receivers, unfortunately and unfairly, have been one of the most
under rated equipment in a compressed air system.
Virtually
in all industrial applications compressed air demand varies. Air
storage vessels in a compressed air systems balance the flow of
air to the service lines and compressor controls.
It has the
following main roles:
·
Act as a reservoir that can be called upon to meet intermittent
demands that are in excess of the compressor's capacity.
· Create a more stable pressure in the system.
· Prevent the compressor cycling too quickly.
· Precipitates condensate, which may be present in the
air.
· Reducing the air velocity through the vessel.
General
Purpose Filters:
Filtration
is required to remove contaminants from the compressed air. General
Purpose Filters are fitted before air dryers and often after an
air receiver.
However in
carryout its function the filter element will become increasingly
blocked which can cause reliability problems, compromising product
quality and will increase energy consumptions through increased
pressure drops.
Filter elements
should be regularly checked as part of a plant maintenance programme
and replaced when the pressure differential approaches 0.4 barg
or sooner.
A 0.4 barg
pressure drop equates to 3% increase in air compressor energy
consumption!
Solution:FiltAir-Receiver® (Patent Granted):
FiltAir-Receiver® combines the benefit of air storage and general purpose filtration
in one simple solution. The unit is fitted with an integral separator
element, which has been used successfully in a rotary screw air
compressor's separator tank design for almost 30 years.
The separator
element, located at the discharge point of the vessel, is a moulded
fibreglass two stage reinforced element. The outer layer of the
element having 0.5 micron rating and is designed to remove debris
and contaminant from the compressed air as it passes through the
element.
Compressed
air velocity, including that of contaminants in an air storage
vessel, is significantly reduced. The gravity also reduces the
contaminant's kinetic energy as approaching the separator element.
This occurrence
enables the separation to take place with minimum effort and consequently
with almost negligible pressure drop.
FiltAir-Receiver® can easily achieve an energy saving of 3% when compared to a conventional
system requiring filter element replacement at an average pressure
differential 0.4 barg.
This simple
separation results in much longer separator element life. Typically
only one element change over a 5 year period will be required.
Furthermore FiltAir-Receiver® can provide additional protection and contaminant separation in
an excessive oil carry over situation preventing the need for
additional equipment such as oil eliminators.
What
it does:
• Provides compressed air storage.
• Significantly reduces the compressed air and contaminant
velocity.
• Simplifies contaminant separation.
• Provides downstream compressed air quality similar to
general purpose filters.
• Achieves negligible pressure drop across the unit.
• Reduces energy costs.
• Achieves longer separator element life, typically more
than 5 times that of a general-purpose filter.
• Reduces maintenance costs.
• Reduces installation costs.
• Reduces disposal costs.
• FiltAir-Receiver® reduces your total costs, even the upfront costs! What does it
do for your business?
• FiltAir-Receiver® increases your profitability.